Technology Introduction:
The SIMV film surface is mainly used to detect black dots, crystal points, scratches, holes, lines, folds, mosquitoes, etc. of the film in the production process, and by means of the industrial CCD camera, highlight LED linearity. The imaging system of film surface defect detection of concentrating light sources, timely and accurate reactive defects of pictures, shapes, sizes, and locations, etc., in order to provide quality control, product rating is really accurate data, effectively saving production Cost, improve product quality.
Traditional detection methods such as the interiors are slow, low precision, and easy fatigue is far from being able to meet the requirements of high-speed, high-resolution and losslessness in industrial production. CCD-based SIMV film surface defects have fast, reliable, accurate advantages, real-time online detection, automatic alarm and display of current defects compared to traditional artificial naked eye detection, automatic alarm and display of specific information of the current defects for timely processing.
Wuxi Mermine Technology Co., Ltd. is a science and technology company that focuses on providing online testing solutions and instruments. The company is mainly engaged in the research and development of high-tech industrial online surveillance products. The company "SIMV Visual Inspection System" is mainly used in steel, film, paper, non-woven fabric, glass and other plate material, main functions including defect recognition, defect positioning , System alarm, signal feedback. The core products of Wuxi Merfi Technology Co., Ltd. include: thin film surface defects online inspection system, non-woven stain detector, paper disease online detection system, steel surface defect testing system, etc.
SIMV film surface 在 online detection detection principle:
A film material having high light transmittance is used to detect the transmitted lightning detection mode, that is, the light source is below the film, and the camera is photographed above the film (for opaque materials, reflecting lightning mode, that is, light source The same side with the camera at the same side of the detected surface. When the output line is run, the system runs status information through the encoder real-time acquisition production line and starts detection, the system collects images collected by the camera through the SIMV image analysis software, due to the image of the 疵 and normal product, there is obvious Differences, so that the system can find flaws and analyze information such as sizes, position, types, and more by further calculation, analysis.
SIMV film surface 瑕 online detector technical parameters:
Test object: protective film, coated film, PE film, food packaging film, solar film, optical film, etc.
Typical defect: crystal point, black dot, mosquito, stain, line, hole, etc.
Detection speed: max: 800m / min
Detection width: arbitrary (customized according to production line)
Detection accuracy: 0.1mm ~ 1mm (depending on the number of cameras, width of production lines and speed)
标 标 标: Automatic sound and light alarm, intercepting the current 图片 图片 and real-time X / Y coordinate distribution map display
History: Automatically record the pictures, size, distribution of each film, etc. according to the batch number
SIMV film surface 在 online detector function:
(1) Accurate flawed map (X, Y coordinate) positioning display module;
(2) Automatic sound and light alarm, and display the current and 10 flaws of 10 flaws;
(3) Real-time 疵 information display, record the type, area (diameter), horizontal port, etc.
(4) Basic information module, record product batch number, model, specification, class number, operator, etc (users can be modified according to production);
(5) Real-time detection meter, alarm information display;
(6) Automatic classification of 疵 according to the characteristics of defective area, shape, grayscale difference;
(7) Automatic alarm of periodic, continuous defects;
(8) Automatically generate product defect records for each product, users can directly query according to the batch number;
(9) Automatic copy, and automatically print the quality report of each volume of product information;
(10) Automatic statistics, preservation, query, calls, and printing of history;
(11) Historical record storage for long, large capacity;
(12) Automation of production lines, remote technical services, etc .;
Note: The software function can be customized and developed according to the different requirements of the user.
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