Industrial 4.0 is inseparable from intelligent manufacturing, intelligent manufacturing is inseparable from machine vision. Machine Vision is a necessary means of achieving industrial automation and intelligence, equivalent to the extension of human visual on the machine. Machine vision has the advantages of high automation, high efficiency, high precision and adaptation environment, will have an important role in the implementation of industrial automation in my country.
The SIMV film surface defects Online defect detection system is used to detect common defects such as stains, mosquitoes, holes, impurities, etc. in the surface of various film products. The system can promptly discover the defect information in the product surface during production process, real-time Reflecting the defective information of the surface of the production line, and performs a category treatment, completely replacing the artificial naked eye for defect testing. It has greatly saved production costs and increased production efficiency and ensuring the quality of the film.
Principle of online defect detection system for SIMV film surface
The industrial line array CCD camera is set to the production line, and the highlighted LED linear concentrated cold light source is used to carry out real-time online scanning through the line array CCD camera and the high-speed image processing system. When the film is produced online, there is a significant grayscale difference due to the imaging of the flaw and the normal film product, so that the system can find a defect in time. The system automatically records the image, location and other information, and the automatic label positioning of the marking machine is achieved by signal control.
Wuxi Merfun has been focused on the research and application of visual inspection technology since its establishment, which is designed to help industry enterprises improve product quality, reduce production costs, and realize automation and informationization of product quality testing. Since the time, Simmimi is focused on high-level optical technology services, and will independently develop technology as core competitiveness, and continuously develop adaptive products according to the market needs, innovate to meet customer requirements. The company's core products include: film surface defects online inspection system, non-woven stain detector, paper disease online detection system, steel surface defect detection system, etc.
SIMV film surface 在 online defect detection system function:
Convenient operation
Simple operation, just click "Start", "Stop" can complete all operations.
2. High stability
It can work continuously in extreme temperatures and plant environments.
3.100% web surface detection
It is found that the alarm can be issued according to the settings, prompt timely repair, and avoid the production of a large number of defective products.
4. Complete surface quality information
Material surface defects are stored by a computer, and each volume has a complete defect image / position and quantity, and the product formation can be automatically labeled as needed.
5. High precision detection
The solution can detect defects of 0.02 square millimeters or more to meet the continuous improved product quality requirements of customers.
6. Software database management function
It can provide convenience for precise quality statistics, detailed defect record (size and location) and statistics for production process and equipment (s) for production process and equipment, which can be effectively guaranteed for subsequent division and quality management. product quality.
7. Positioning identification function
Each day is produced, the system will automatically count the surface defects of this volume, and print out statistical labels. On each product, follow the product issued downstream. This allows users to rating the products through the labels above each product to effectively use the use of different quality requirements.
8. System linkage
9. One-button export
One-click Export Excel defective text, which makes it easy for users to make further queries, analyze, and build.
Note: The software function can be fully customized according to user requirements!
Editor in charge: LQ, read full text
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