The red flag car brand is a high-end brand that is directly operated by the FAW Group is a state-owned car for national leaders and major events.
As early as January last year
New red flag new design language release
Make it a major auto show
One of the most eye-catching and most topical brands
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High mountain waterflower grill
Sparkling flag
Rumored front headlights
The head of the head is very chest
Dinghai nepheli
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The new red flag concept model integrates these elements together, thereby establishing the direction of the car concept of the red flag car in the coming years. Don't say, don't say this design, Xiaobian first picks up the screen!
Don't worry, look at this waistline
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瞅 瞅 这 这
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A word: beauty
Two words: Soul
Three words: Taoyao
Just how long, the new smart factory created by the new red flag has been completed in December 18, and the concept will become reality.
Red Flag Factory New H Platform Pieces, total construction area of 1.9 million square meters, design limit capacity of 100,000 / year, and reserved future development space, mainly producing red flag H7 high-end cars, HS7 high-end SUV models.
The workshop is laid out in the L-type production line, and the maximization of the work space is achieved, "flexible", "intelligent", "shared", "informationization" modern workshop.
Among them, the intelligent station accounts for more than 80% of the entire station, and there are several more than the country's first. Below, take you into this domestic leading "smart factory"!
Don't say it.
Interpretation of the factory detail layer
01
Real-time data central control system
The new H platform is equipped with a MES (Manufacturing Execution System) system, combined with mobile phone APP, can be collected, monitor manufacturing, process parameters, product quality, energy consumption, etc. in real time, monitor manufacturing process And to store, analyze, and achieve full information closed loop management of the entire production process.
There are multiple subsystems under the MES system, interconnected interconnection between each other, with large data management, and the problem can be traced back, defect "0 outflow".
The system also reserves the expansion interfaces such as future and sales order systems, process design systems, and achieving customized production requirements that meet any optional needs of customers, significantly shorten the delivery cycle, and enhance user experience.
02
Adaptive production line
The adaptive production line of the new H platform is equipped with the body of the body transporting the AGV, the pendant, and the control system.
Adaptive production line
AGV (Automated Guided Vehicle, Automatic Circuit Truck) As the conveying line, according to the model adjustment of the station, according to the production line adjustment layout according to the production requirements, the problem is successfully solved. In the future, expand capacity, as long as the number of AGVs, change the ground walking route, transform is not affected by the special foundation, the suspension period, which greatly reduces the investment and transformation cycle, which is the first in China.
At the same time, use can be lifted and resilings, can be lift the slide, and can adjust the body height according to process operation within a certain range, reduce the difficulty of employee operation, and save time.
The new H-share workshop can be compatible with production from A to C, from the car to SUV, from the traditional cars to new energy vehicles, making a solid foundation for capacity expansion.
03
Automated robot moving the body
The automated robot of the carrying body is composed of a six-axis load robot, a visual positioning system, and a transfer fork arm.
Automated robot moving the body
The six-axis heavy load robot, the arm is 4.2 meters, and the load is 1.7 tons, which is the largest industrial robot in China. Since the body painting is a bright yellow, it is called "big yellow duck" by workers.
▲ Six axis load robots called "Dahuang Duck"
The emergence of "big yellow duck" successfully solved the problem of the intervention and space of the factory.
"Big Yellow Duck" has high precision, maintenance, high adaptability, reusable use, etc., is also unmatched by traditional lift transfer forms.
04
Full coverage electric tightening
There are nearly 100 electric tightening machines in the new H platform in the workshop, which is much higher than the industry standard, and all of them are the world's top Swedish Atlas brand.
By using electric tightening machine, the tightening accuracy of all the key torque of the whole vehicle is fully guaranteed, which can reach 5%.
Full coverage electric tightening
Each electrical tightening machine is equipped with a MasterPC system, which can display tightening process requirements and results in real time, and upload data results to tighten networked systems. Data can be stored for 15 years and is used for subsequent information traceability.
05
Automatic windshield rubber assembly
The system consists of a servo quantitative supply system, visual guidance, and assembly robot, an automatic glass conveying station.
By using the system, automatic glue, rubber, positioning, and assembly can be achieved. The self-contained scanning system is convenient for timely discovery and solving short glue.
The robot is automatically assembled, with the characteristics of high quality, high reliability. Visual boot system improves assembly speed and assembly accuracy.
06
Chassis modular automatic fitting
The system consists of a delivery system, a positioning tray, a robot, and a visual positioning system, an electrical control system.
The chassis module and the body are adopted using the overall automatic fitting process, and maximize the quality of the body and chassis. All the ground is tightened, and the robot is automatically tracked. Two robot workstations can not only meet the process needs of current models, but also adapt adaptation for tightening processes such as different platforms such as subsequent electric vehicles. The use of visual photographic positioning boot system is further ensured that tightening quality.
The entire positioning tray adopts a double-layer structure, swapped through a fulcrum, and realizes a tray in China to achieve two different platform chassis, which greatly reduces equipment investment and footprint.
07
Domestic first high-precision tire assembly
The wheel assembly of the new H platform is equipped with a fully automatic device, which is composed of a five-axis electric tightening machine, a material delivery system, a visual positioning system.
The automatic delivery of two bolts can be realized by automatic nail mechanism; the switching of different diameter indexing circles of two models can be achieved by the pneumatic mechanism mounted on the clamp, which is the first in China; through the visual camera positioning device, Ability to accurately identify tightening point position, guide the robot to align, tighten, accurate to 0.05mm; tightening results instantly upload the tightening system, implement information controllable, problematic.
Tire assembly adopts the supplier of the manufacturer to collect production plans, synchronous delivery, so that the tires are entered from entering the factory to delivery, grab, position, tighten, realize fully automated, saving time and space costs.
08
High precision body surface gap measurement
The system consists of UR collaborative robot, optical measurement system, body positioning system.
Through the mating of the UR collaborative robot and the ISRA (German Isra) optical testing system, the main appearance of the whole vehicle can be realized, and the segment difference is automatically measured, and the measurement results are stored, analyzed and uploaded. This combination system is the first in China.
[Domestic first] high precision body surface gap measurement
The UR collaboration robot can work with the inspector to work with the inspector, self-belling sensor, no safety fence; Isra's optical detection system is applied to the LED light source, compared to the traditional laser source, higher precision, stability Ok, and there is no harm to people.
In the future, the system will check the equipment data Unicom with new coating, welding, etc., to realize automation of the body quality.
09
Domestic first full line AGV automatic stream
The system consists of material transporting AGV, automatic adapter mechanism, LES system, and RFID information identification system.
Through nearly 160 AGVs in the factory, all 33 transportation routes can be completed; apply the LES system, read material distribution advance period, guide logistics distribution rhythm; AGV is denoted by system instructions, and conveys the parts on time to the line side. At the same time, the RFID automatic identification technology can be automatically identified, and the material distribution position can be automatically identified, which is truly intelligent logistics, which is the first in China to achieve all unmanned distribution.
10
Integrated electrical detection system
The new H platform's total vehicle is activated, and the function detection is activated. The advanced electrical inspection platform system can be used to detect all electrical functions, real-time sharing, storage, and solve the subsequent quality traceability and problem analysis.
The electric inspection system also has a high flexibility, the upgrade of the program software, the test of new models, etc., only need to modify the type of model parameters, without capital input and venue transformation, significantly reduced subsequent transformation cycle and cost. Read the full article, original title: FAW new red flag smart factory exposure! Multiple technology is in China!
Article Source: [Micro Signal: Robotqy, WeChat Public Number: Zhan Dongji Robot] Welcome to add attention! Please indicate the source of the article.
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