The new manufacturer Wanzhou welding in the field of domestic special welding field issued a new generation of stirred friction welding robot workstations (model: h1k500), and listed in the global market. The H-system released by the Wanzhou welding is a further dragonfly after the M-Series and the S-Series, which has more technological innovation compared to the market-faced products, and it is achieved another leap to stir friction welding technology.
Stirring friction is a new type of high-efficiency environmentally-friendly solid phase welding process, compared to the traditional melting welding technology, has a small thermal input, small deformation, high welding strength, no cracking gas. No dust, arc and splash during the welding process, nor does it need to protect the gas and wire, which is a green environmentally friendly welding process. Suitable for non-ferrous metals such as aluminum, magnesium, copper, titanium and other homogeneous materials soldered, and there is no more proportional advantage in welding efficiency and cost, which provides more soldering solutions for product lightweight manufacturing.
With the rapid development of new energy vehicles, power electronics, 5G communications, rail transit, aerospace, military scientific research, steel materials gradually be replaced by light alloy materials such as aluminum and magnesium, product manufacturing is a inevitable trend, market demand more and more. In order to meet the welding needs of our customers, but also in response to China's 2025 manufacturing strategy, Wanzhou welding has been committed to stirring friction welding this segment of the market.
At present, there are fewer manufacturers with mixing frictional welding robots in the domestic and foreign markets, and Wanzhou welding is a company that achieves only industrialization and batch production of intelligent equipment that achieves friction welding robots in China. When the friction welding is mixed with a high flexible industrial robot, the weld weld welding of complex trajectories can be achieved, which is more advantageous for welding of three-dimensional complex structural members.
Wanzhou welding this new generation H-stranded friction welding robot workstation, with heavy-duty six-axis flexible robot and high-speed welding spindle, using constant pressure stationary bearing to mix friction welding technology, providing a larger spindle torque, higher Spindle speed, multi-station flexible welding, better meet customer special welding demand. At the same time, in order to respond quickly, in time, Wanzhou welding optimization and shorten the supply chain, the product delivery cycle is less than 50%, and provides 24 * 7 after-sales service, let customers have no worries.
▍ heavy load six-axis flexible robot
Based on high-precision, high-torque six-axis robot body, high strength, high-precision stirring friction welding laying a solid foundation.
▍ high speed welding spindle
High-speed spindle with independent intellectual property, up to 40%, torque increased by 38%, maximum welding speed can reach 7000 rpm, maximum torque 76Nm, broaden the welding process window, realize high-quality metal high quality welding such as aluminum alloy, magnesium alloy .
▍ constant pressure system
250Hz real-time pressure monitoring and adjustment, in real time to ensure stability of welding process.
▍ ▍ ▍ 摩 摩摩 擦摩
Stirring friction welding by constant pressure stationary bearing, realizing low heat input, no fly-free high-speed welding, a bottom plate having a total width of 1.5 m, and the welding plane can control 1 mm, effectively improve welding accuracy and quality. The welding speed can be up to 3000 mm / min. There is no burr removal and polishing after welding, and the customer's welding time and cost can be reduced.
▍ visualization system
Self-developed welding process visualization system, realizing the time monitoring of data during welding; defect warning, ensuring stable welding process; the welding process can be traced back, the soldering life management, etc.
▍ automatic tool
Move shoulders and caliper shoulders can achieve automatic exchange, meet welding requirements of different welds, with welding high adaptability.
▍ ▍ 刀 detection
It has the automatic detection function of the stirring head to avoid the defective product.
▍ Enable automation and intelligent unmanned welding
The H-system can match the intelligent visual boot system, automatic chemical equipment, safety protection fence and grating system, up and down, handling robots, mobile AGV cars, etc., can achieve high automation and intelligent unmanned welding.
The release of the H-system equipment is to popularize friction welding techniques, which are enforcing the related industries. It is widely used in the field, mainly focusing on battery trays, motor housings, controller housings such as new energy vehicles, motor housings, controller housings and other products. Welding. According to incomplete statistics, there are at least two new energy vehicles running on the road to use the Wantan Welding program. The first ten new energy car enterprises in the international, and the Wanzhou welding has served 7; China's main 13 new energy car companies, Wanzhou welding has served 12 of them. In addition to new energy vehicles, it is also widely used in welding manufacturing in rail transit, power electronics, 5G communications and aerospace.
Mr. Wanzhou Welding Foundation Wanlong said: We are committed to becoming the world's leading special welding research and industrialization platform, relying on the National Key Laboratory of Harbin Institute of Technology and Wanzhou Welding Research Institute, focusing on technology research and development and innovation in the field of special welding. And through industrial operation, quickly transformation of scientific and technological achievements. In addition to the new generation of H-stranded friction-welded robot workstations, we will have other explosive new products, and the industry colleagues and customers will continue to pay attention to Premine Welding.
EDTOR: JQ, read full article, original title: Wanzhou welding released new H-strand friction welding robot workstation
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