Print Circuit Board, referred to as the PCB) industry is the largest production value in the global electronic component subdivision industry, as well as the basic industry manufacturing of electronic information products. According to statistics, the global PCB industry has an output value of US $ 61.3 billion in 2019, of which the China PCB industry is approximately US $ 32.9 billion, accounting for about 53.7% worldwide. The PCB application is wide, covers all aspects of social production and life: small to electronic watches, smart phones, etc. Consumer electronics, and equipment in the aerospace military field, is an indispensable basic component of electronic information products.
Surface Mount Technology (SMT) Install the pin or short-lead surface assembly on the surface of the PCB or other substrate, welding assembled by re-flowing or dip welding, etc. The most popular technology and process in the industry. The SMT patch fittings are much smaller, the correct accessories and installation affect the quality of the product, which puts great requirements for the accuracy of SMT feed, and many PCB companies introduce automation equipment to enhance the efficiency and accuracy of warehouse work.
Xinning Modern Logistics Co., Ltd., mainly engaged in electronic components bonded warehouse services, providing third-party integrated logistics services in the supply chain of electronic information industries, procurement and production links, rich experience, high experience, and well-received. In July 2020, Haiguo innovated to join hands to join the new logistics, jointly build the first Cuobao SMT electronic supply warehouse in Wuhan, to solve the problem in SMT feeding management for an electronic enterprise, to achieve efficient, accurate supply, and help enterprises Efficient production.
3H high-efficiency operation, meeting 24h supply demand
The electronic enterprise uses "Night stock, daytime production" work mode, and the warehouse needs to be stored for 24 hours in 3 hours, and the shipping time is high, and the ship is large. Despite relying on a large number of artificial to meet demand, there is still a problem of analyzing the analysis due to artificial paper orders. In order to further increase the efficiency, Xinning Logistics and Haiguang innovation jointly built Kuobao automated warehousing solutions.
For the 3.3M warehouse, Haiguo innovation is customized for customers 3.2M Cuobao HaiPick, achieving intelligent picking and storage, solving problems with low-cost duration, low efficiency, out of the warehouse, to increase 4 times artificial efficiency, Efficiently complete the 24h order task in 3 hours to meet the SMT feed demand.
Point management, realize 1.6 times storage density
The SMT patch is small, the type is much, and the faculty of the SKU is the key to the storage capacity of the warehouse.
On the one hand, Haiguo innovation configures 3.1m shelves for the warehouse, replacing 2m high artificial shelves, enhances the utilization of vertical space, increasing storage area. On the other hand, the Kuobao automated warehousing program uses the tank tab management method, improves the use of the storage capacity, and realizes the storage density to meet the SMT patch storage.
Accurate material information management
SMT patch management involves registration management of the number, batch, number, minimum packaging, and tail discs. The paper unilateral method used in traditional management methods, difficulty in material information management, the lack of management of SMT mad disks, easy to generate errors, very affecting warehouse inventory management and work efficiency.
Xinning logistics uses LSCODE management and L / N, D / C control method, combined with Hairuantu new HAIQ software system, realizing accuracy, digital SMT material information management. Even if it is difficult to manage, it can be easily positioned, and it is more comprehensive and accurate, and material management is more comprehensive and accurate.
The IQC process is simplified, enhanced human effectiveness
Income Quality Control, IQC) is conducive to the quality of the product, reducing quality costs in the SMT feeding link. The artificial IQC process needs to extract some SMT products to perform targeted picking and quality checks, time consuming.
Cuobao Automation Warehouse Solutions Simplifies the IQC process using the inventory process, the operator only needs to select the corresponding SMT product number, the HAIQ system will automatically generate IQC orders, and the smart picking of the Qibao robot HaiPick, uniform delivery to the sampling station The operator performs quality checks to improve IQC efficiency.
Anti-static, safer
The electronic industry SMT patch has high requirements for storage environments, which customizes all aspect of anti-static facilities, including robots, tanks, shelves, etc., to create a safe automated warehouse.
In the future, Hairo Innovation will join hands to continue to develop the new logistics application scenarios and customer needs, based on customer storage pain points, build more flexible, efficient, intelligent warehouse automation solutions, and help electronic enterprises to automate the upgrade. Read more
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