FM Transmission is one of the most interesting branches of electronics. It's an ideal place to start as the circuits are very simple and produce absolutely amazing results. With as few as 20 components, a circuit can be designed to transmit an impressive distance and produce an audio quality that sounds almost indistinguishable from reality.
The transmitters we will be describing in this section are also extremely sensitive. You can hear a pin drop on a wooden floor at 6 feet. Some of the circuits are stable enough to be carried as a hand-held microphone, while others have been designed for very long range.
All the transmitters have been tested in a built-up area to coincide with the conditions you will experience. Obviously, an open-field will achieve a far greater range.
Many of the specifications presented in other magazines are totally false, as the circuits are poorly designed. You will see what we mean after you have studied the projects. You will even be able to improve other designs and adapt them to your own requirements.
We will also describe test-equipment projects, to test the performance and range of our FM transmitters. This allows you to detect improvements in your design without having to travel miles for a range-test.
All the designs we are presenting are available READY BUILT for those who do not want to assemble a kit.
Most of the built-up versions use a more-powerful circuit than the design in the kit, so you cannot compare pricing.
We have sold over 10,000 fully-built devices and more than 40,000 kits. This has been one of our specialty areas for more than 15 years and we have developed a full range of models.
Our two most-popular made-up FM transmitters are 900ft and 2400ft:
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SB-900F
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SB-2400F
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900ft FM transmitter
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2400ft FM transmitter
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As an example of our neat designs, here is our WASP project:
It needs a 3v supply (two AAA cells) plus a switch and antenna. The range is approximately 200-400 yards. You can see the compactness of the board. This is one of the most important considerations with a circuit containing a high-frequency oscillator. In this design, the components follow the circuit diagram and this makes it very easy to follow when you are referencing the circuit against the project.
Many design-engineers consider it "childish" to layout a PC board to follow the circuit diagram, but this line-of-thinking makes no sense.
The author has experienced this with a Philips TV set where one component was on the other side of the set, on another PC board!
It took an hour to track it down.
When components are laid out in a logical way, you can visualize the circuit and this makes servicing so much easier.
With high frequency circuits, layout is very important. Compactness makes them much more stable and increases their output. This is due to the higher "Q" of the circuit called the "oscillator circuit or "tank circuit."
These are just some of the things you will learn when you read the projects in this section.
This is not an isolated topic. We will be combining FM transmitting with microcontrollers to produce "remote data gathering projects."
A DISCUSSION ON FM TRANSMITTERS
There is a lot more to designing an FM transmitter, than meets the eye.
Here is a typical FM transmitter circuit. It consists of 3 stages. An audio amplifier, RF Oscillator and RF output.
TYPICAL FM TRANSMITTER
The most critical component is the oscillator transistor. The requirements are very difficult to describe. We obviously want it to produce the highest waveform and create a stable circuit, but the actual suitability of a transistor cannot be obtained from a specification-sheet. It's something in the way the transistor is manufactured. The only way to find out is to put one in a circuit.
Most of the transistors we have used are classified as general-purpose AF devices and this means they normally work to about 20kHz in audio stages or about 1MHz in radio stages.
But in our case we require them to operate at about 100MHz (100Meg Hertz - 100,000,000 cycles per second) and this is at the extreme-end of their capability.
It is absolutely amazing that a simple low-cost device can operate at this frequency, but many of them perform very successfully.
Unfortunately some do not perform very well at all and although they have the same part-number as the type we are using, Philip's transistors for example, do not work at all or operate very poorly.
It's the poor performers that will get you confused. The output is low and the frequency drifts when the board, antenna or battery is touched. Some transmitters even drift when you place your hand NEAR the battery. Some STOP operating when you get NEAR them. This can be due to the oscillator transistor, poor layout or an incorrect component.
Unless you have a correctly-operating project, you will not be aware of any of the problem.
You have to start with a "reference point." This is called the "control" and gives you some idea of how well the device will operate.
That's why it is best to get a kit from us. This way you will have a "starting-point"
and know exactly how well a circuit will perform.
We get many constructors ringing to say a circuit is not working correctly. The first thing we ask is "did you buy a kit from us?"
The answer is invariably "No."
We construct our projects, 20 at a time and they all work perfectly. That's how we know the components are all suitable.
The capacitors are NPO types.
This stands for Negative-Positive-Zero. In other words, the capacitance does not alter as the temperature rises or falls (a small amount).
Thirdly, the design of the PC board is very important. If you build the project on matrix board or "breadboard," the parts will be spaced-out and the "Q" of the oscillator circuit will be reduced. It can be so low that the circuit will not start.
These are all things you should be aware of. We are going to describe some of the best FM transmitters available to hobbyists and unless you follow our suggestions, you will not get the optimum performance.
This also applies to the electret microphone. We actually call it an "insert" as an electret microphone is a hand-held device.
Our inserts are so sensitive that the load resistor must not be lower than about 33k for a 3v supply. If the value is less, the microphone will be over-driven and background noise will be generated. It sounds like "bacon-and-egg" frying.
Some circuits in other magazines use 4k7. This is because they have used very poor quality electret inserts. With our devices you can hear a pin drop at 6 feet.
You will also lean why a transmitter powered by a 1.5v cell has almost no range and a coil wound on a ferrite slug does not provide greater stability.
All this information is covered in the projects.
For the moment, we will go over some of the main features of the circuits and give you a broad picture of this topic.
TRANSMITTING DISTANCE
The first thing you will be asking is "what is the transmitting range?"
Some of the transmitters have been designed for long-range while others have been designed for stability, so they can be held and moved.
Basically you cannot combine both features into a single circuit, using simple designs. The only way to get both features is to use a crystal-locked oscillator. This will be covered in the next release of designs.
The distance (or range) of a transmitter depends on a number of things. Obviously, a higher-power transmitter will achieve a greater range. But our aim is to achieve the greatest distance with the least power.
One of the first distance records for a transmitter was 380 miles with a 380 microwatt transmitter. This equates to a million miles for a 1 watt transmitter.
This is going to be hard to achieve with our designs, but it is certainly a goal we can aim for.
An FM signal will pass almost unhindered through glass, wood, brick and tiles. But it will not pass though sheet-metal, no matter how thin the sheet. This means it is very difficult to get an appreciable distance when transmitting from a car.
There is one other medium that hinders the signal. It's the human body.
If you carry an FM transmitter in your pocket, for example, and place the antenna against your body, almost all the signal will be absorbed by the body and the range will be very small.
It's exactly the same principle as the microwave oven.
The signal get absorbed when it vibrates the water molecules in your body.
And there is one other surprising restriction. It is the steel reinforcing mesh in concrete floors and walls. The signal finds it very difficult to pass through mesh.
Basically the signal travels in a straight line. Not only is the signal about 10 ft long for each cycle, but it is also has an amplitude or height.
When this signal hits the wire mesh in concrete, it cannot "squeeze" through the 6in x 6in holes.
Another limiting factor is a hill. The signal will not pass over the hill and down the other side. You will only get a very small amount of the signal following the "curve."
On the other hand, if the transmitter is placed on the top of a hill or mountain, the range will be 10 times more than we have given in each of the projects, when measured in a straight-line direction.
This means these little transmitters are very powerful in reaching a broad area, when the conditions are right and must be treated with respect.
The output power of a transmitter is determined by the OUTPUT STAGE. The antenna is seen as a very low impedance (resistance) by the output stage.
The secret in designing an good output stage is to get the transistor to deliver its waveform to the antenna. This is a very difficult thing to do. In the projects you will see a number of different ways to deliver this energy.
TESTING THE OUTPUT
Measuring the output of a mini transmitter is a very difficult thing to do. The output is never more than about 50% of the energy taken by the output stage. But rather than try to measure the output in milliwatts, the object of the exercise is to "peak" the output to get the maximum radiation.
The only way to know if you are improving a design is to have a "reference."
This is the purpose of the Field Strength Meter project. It lets you know the effective radiation of a particular design.
The transmitter must be set up on a high ledge with the antenna hanging down.
The first thing to do is trim the antenna. Make the antenna 2 metres (6ft) long. Turn the transmitter on and hold the Field Strength Meter near the antenna. Move away until the needle shows 50% deflection. Now cut a few inches off the antenna and see if the deflection increases.
The perfect length will be obtained when the deflection increases to a maximum. It will then decreases as the length is shortened. You will find that 2inches will make a considerable difference. This is called "trimming the antenna."
You now have a starting-point for modifying and working on the circuit.
By comparing the distance obtained (for a half-scale reading on the Field Strength Meter), you will be able to work out if a modification has increased the output energy. This will save carrying out a field test as these tests often involve traveling miles in the car!
Our most recent modification to a transmitter consisted of an antenna transformer. The range doubled without any increase in current. This equated to an increase of about 400% in output energy.
This will be discussed in a future project and it shows how efficiencies can be improved, simply by improving the coupling between the output transistor and the antenna.
At the moment we are covering output circuits with resistive and RFC loads and this is where our experimentation will lie.
VOLTAGE
The supply voltage on some of the stages of an FM transmitter is not important.
The electret microphone can operate perfectly on a supply voltage as low as 0.5v. Providing the load resistor has been selected for optimum performance, the voltage can be raised or lowered 50% without noticeable effect.
For the audio amplifier stages, the ideal voltage is 3v. Any voltage above 3v is simply wasted in the load resistor. Each audio amplifier stage only needs to deliver a 100mV waveform to the following stage and a 3v supply is adequate to provide this amplitude. The supply-rail can be as low as 1.5v, providing a stage has been designed for this voltage. In other words, the collector should be sitting at half-rail voltage.
A 1v5 supply does not give the circuit much allowance for a reduction in supply voltage. The output voltage of many cells (such as "dry cells") drop to 1.1v during a large percentage of their life and this causes the gain of the stage to fall about 20- 50%. If the supply is 3v, the end-voltage will be 2v2 and the decrease in performance will not be as noticeable.
The RF oscillator circuit operates perfectly on a 3v supply. It does not need a higher voltage and a voltage below 3v, will cause the frequency to shift quite noticeably as the supply voltage decreases. This is because the frequency of the circuit is determined by the voltage. It is called a Voltage Controlled Oscillator.
The secret in delivering a signal to the antenna (or to an RF amplifier stage) is to pick off energy from the oscillator circuit without upsetting the operation of the oscillator.
The only stage that will benefit from an increase in supply voltage is the output stage or RF amplifier stage.
Depending on the transistor you have selected, you have two situations.
If the transistor is designed to pass a small current (about 15mA -20mA), the waveform on the collector is fairly limited with a 3v supply. However, there are 3 ways to connect the collector to the supply rail.
1. Via a resistor.
2. Via an inductor
3. Use a transformer.
The resistive coupling provides a minimal result. The waveform on the collector cannot be greater than the supply and some of the energy will be lost in the load-resistor. The rest of the energy will be delivered into the antenna. The antenna is seen as a very low impedance - resistance (about 50 ohms) and it is very difficult for the transistor to deliver its energy into a low impedance such as this. The actual transfer will be small and this reflects the low output of the design.
An inductor has the effect of producing a larger waveform than the supply voltage and this voltage allows more energy to be delivered to the antenna.
An antenna transformer allows a "turns-ratio" to be applied to the equation so that a lower voltage, with a higher current, can be applied to the antenna. The result is an increase of more than 100% in the distance obtained from the transmitter without an increase in supply current. This represents about 4 times more energy being passed into the antenna and we will be covering these features in future projects.
Another way to increase the output of a transmitter is to increase the supply voltage. When the supply voltage is increased, the waveform on the collector of the RF amplifier stage will increase, without increasing the current through the transistor (the bias resistor must be increased so that the quiescent current does not increase).
If you are using a high-current transistor (above 50mA), many of them will not operate properly on a supply rail below 6v and thus a supply of 12v is needed.
THE ANTENNA
The length of the antenna is very important. Even 10cm (6in) longer or shorter than the suggested length will decrease the output appreciably.
The best antenna is a straight length of hook-up flex 39 inches long for a frequency of 88MHz. Coiling it or placing it near a metal object will reduce its effectiveness. Let it hang down and place the transmitter as high as possible to achieve the greatest range.
If you lay the antenna horizontally, the receiving antenna must be in the same plane - it must also be horizontal.
LAYOUT
The layout of the components is very important and this includes the placement of the batteries. Do not put them on long leads or use a power supply as this will change the impedance of the power rails and reduce the performance. The length of the tracks on the PC board, around the oscillator is also very important. This means the placement of the coil and capacitor should be as close as possible. These two components make up a circuit called a "tank circuit" or "tuned circuit" and the "efficiency" of this circuit is called the "Q," or "Quality factor."
As you will learn, the value of the capacitor in the oscillator circuit can be increased and the number of turns on the coil decreased, to achieve the same frequency. But there is an optimum for these values, to produce the highest "Q." The projects will discus this further.
Some of the projects have three separate stages, audio, RF oscillator and RF amplifier. The projects show you how to design, test and modify these stages.
IF IT DOESN'T WORK
Many of the projects have a section "If it doesn't work."
We go over the fault-finding of the circuit and analyse where the fault may be located.
We build many of the projects "20 at a time" for customers who want the item ready-built, and have a 100% success rate. This means nearly all the faults will be due to poor construction.
It's a simple matter to get a soldering station and make sure the temperature of the tip is not too hot. The use of fine solder will also improve the quality of the soldering 100%. All our kits contain fine solder. Once you use fine solder, you will NEVER go back to thick solder!
The most common mistake in construction is swapping two resistors or transistors or failing to remove the enamel from the coil. A little bit of care will save a lot of searching.
We don't mind a fault to be present because this is the time when you will start to learn about trouble-shooting.
The Field Strength Meter is the first piece of equipment to use. It will let you know if the circuit is producing RF (a carrier). The carrier may be just below the FM band and this will lead you to believe the bug is not working.
Once you know a carrier is being produced, you can check the output stage for amplification.
Each project has a lot more detail on fault-finding and this is where you get a lot of assistance.
Our projects are not "built and forget it."
We expect you to experiment and work on the design to see what each component is doing.
These FM transmission projects are a very important part of the overall course and they will be combined with microcontroller projects to allow remote sensors to communicate to a central unit.
BUYING A KIT
It's up to you.
If you want a guaranteed result, a smart and compact finish and the best output from a particular design, you will need to buy a kit. The cost of a kit is less than buying the components separately and the PC board is cheaper than making it yourself. It has an overlay, solder-mask and tinned lands.
Many of the components have been imported by us and it's very difficult to get the same performance from average "hobby" parts.
It's up to you to build something that will perform to its maximum, so you know how well it should perform. Unless you know this, you will never be able to carry out experiments to increase the output etc.
Success is a whole lot of little things that combine together to produce amazing results. A kit is the best way to go.
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